Theme | Forming technology |
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Project title | Ceramic-steel bonds for adhesion reduction in aluminum forging (ALDi) |
Project duration | 01.07.2009 – 30.06.2011 |
Publications about the project
When forging aluminum, the main cause of tool failure is adhesion-related wear. The high affinity for the adhesion of aluminum alloys to the steel materials of the forging dies results in so-called "stickers", which have a negative influence on the forging result. As a result, the engravings on the tools must be regularly overhauled. The overhaul interval depends largely on the workpiece geometry and temperature as well as on the tool temperature, material and surface.
This paper develops a model that predicts the adhesive wear and thus determines the tool life or the time of potential tool failure. This model is based on the correlation of simulative and experimental data. After evaluating the sensitivity of the varied parameters, influencing variables such as forming or die temperature are combined in a data mining model. With the help of various algorithms, the surface quality and therefore the tool life can be predicted after simulation of any aluminum forming process.
forging, adhesion, aluminum, wear
In a current research project at IPH – Institut für Integrierte Produktion Hannover gGmbH and Laser Zentrum Hannover e. V. the knowledge of die failure mechanisms during the forming of aluminium will be extended. Aspects of the analysis are minimization, quantification and forecasting of adhesion. Furthermore it will be analysed in what way the tools, laser-dispersed with aluminium oxide, decrease the adhesion.
aluminium forging, wear, wear coatings
Quality requirments are demanding wear protection for forging dies to ensure a long life time in combination with dimensional accuracy. This paper describes the investigation of yet unknown coatings in the forging industry like laser based hard coatings and diamond like carbon coatings.
aluminium forging, wear, wear coatings